KDS and Tagore Pvt. Ltd. — Manufacturing Services

Manufacturing Services

Your Trusted Partner for Advanced Laser Cutting, Bending, and Custom Fabrication Solutions.

High-Accuracy Fabrication Workshop

A controlled production floor built for repeatable precision — from first cut to final assembly inspection.

Tight-Tolerance Capability

CNC cutting, milling, and press-brake forming held to demanding dimensional targets for fit-critical parts and assemblies.

Process-Controlled Workflow

Documented stages for cutting, forming, welding, and finishing keep every job traceable and consistent across production runs.

Inspection-Ready Output

In-process checks and final verification ensure components leave the floor ready for assembly, coating, or customer QA.

CNC Precision Machining

  • Precision Laser Cutting

    High-speed, clean-edge cutting for sheet metal and plate profiles.

  • CNC Milling & Turning

    Precision machining for complex components, custom parts, and tooling.

  • CNC Press Brake Bending

    Accurate, multi-angle sheet metal forming and component shaping.

Fabrication & Assembly

  • Custom Metal Fabrication

    Turnkey assembly of brackets, enclosures, frames, and custom fixtures.

  • Multi-Process Welding

    MIG and TIG welding for steel, stainless steel, and aluminum structures.

  • Drilling, Tapping & Countersinking

    Precision hole-making and threading for mechanical assemblies.

Surface Prep & Finishing

  • Industrial Sandblasting

    High-efficiency media blasting for rust removal, scale stripping, and texturing.

  • Industrial Spray Painting

    Liquid spray coatings for aesthetic finishes and long-term corrosion protection.

  • Edge Conditioning & Deburring

    Removing sharp edges from processed parts for a retail-ready finish.

Available Machines

Shop-floor equipment for laser cutting, press-brake forming, CNC milling, and precision welding — with published capacities you can quote against.

SIL fiber laser metal cutting machine

Laser Cutting

Fiber Laser Metal Cutting Machine

SIL F 6525 E-CAT large-format fiber laser cell with closed-loop digital control and an autofocus cutting head.

  • SIL F 6525 – E-CAT
  • 6500 × 2500 mm
  • 120 m/min rapid
Fiber laser cutting machine specifications
ModelSIL F 6525 – E-CAT
Laser SourceSIL OEM laser source
X Axis Stroke2550 mm
Y Axis Stroke6550 mm
Z Axis Stroke120 mm
Working Area6500 mm × 2500 mm
X, Y Positioning Accuracy±0.03 mm/m
BaseAluminium extrusion (for high acceleration & rapid)
Maximum Acceleration1.5G
Rapid Speed120 m/min (max.)
ControllerECAT (closed loop with digital communication)
Servo Motors & DrivesPanasonic (Japan) 3 kW
LM GuideSIL OEM
Cutting HeadSIL Pro OEM autofocus motorised cutting head (8 kW)
Water ChillerDual channel
Fume ExtractionIncluding blower for fume suction
EPRSIL OEM
Panel AC1.5 Ton, with dedicated space for laser source (up to 3 kW)
NC hydraulic press brake bending machine

Bending

NC Hydraulic Press Brake

300 Ton × 6000 mm hydraulic bending with a programmable motorized back gauge and NC SCHNIDER control.

  • MT-PBR-3060
  • 300 Tons
  • 6 m table
NC Hydraulic Press Brake specifications
Model and TypeMT-PBR-3060, Hydraulic
Capacity300 Tons
Bending Capacity6 mm (MS) × 6000 mm
Table Length (A)6000 mm
Table Width (B)250 mm
Clear Pass (C)5000 mm
Depth of Throat (D)300 mm
Open Height (E)425 mm
Ram Stroke300 mm
Speed36-5-36 mm/sec
Motor Rating30 HP
Motor MakeABB / CG / BBL
Overall Dimension6200 × 2100 × 2700 mm
Back GaugeAutomatic motorized (programmable) on ball screw
ControllerNC SCHNIDER

Vertical machining

VMC 850

BT40 vertical machining center for milling, drilling, and tapping, with a 20-tool ATC and 0–8000 rpm spindle.

  • 1000 × 530 mm table
  • BT40 · 20 tools
  • 0–8000 rpm
VMC 850 specifications
Table Size1000 × 530 mm
T-Slot Dimension4 × 18 × 100 mm
Distance Floor to Table965 mm
Max Load500 kg
X Travel820 mm
Y Travel510 mm
Z Travel510 mm
Face to Table Top150–660 mm
Rapid Traverse24 m/min
Cutting Feed10 m/min
Spindle Speed0–8000 rpm
Spindle Power15.8 / 10.5 kW (S6-40% / S1)
Front Bearing Bore70 mm
Spindle NoseBT40
Number of Tools20 ATS
Max Tool Dia (All / Adj. Empty)80 / 125 mm
Max Tool Weight7 kg
Max Tool Length250 mm
Positioning Uncertainty0.010 mm
Repeatability0.005 mm

Welding Station

TIG & MIG Welding

Production welding cell with EWM Picotig 200 AC/DC Puls for precision TIG and ESAB Industrial MIG for high-deposition MIG/MAG and MMA work.

  • TIG 3–200 A
  • MIG 50–500 A
  • Steel · SS · Aluminium
EWM Picotig 200 AC/DC Puls (TIG) specifications
TIG Current Range3–200 A (stepless inverter)
MMA Current Range5–150 A
Open Circuit Voltage (U₀)43 V
Duty Cycle @ 40 °C (IEC 60974-1)200 A @ 35% · 150 A @ 60% · 140 A @ 100%
AC Frequency50–200 Hz (adjustable arc cone)
AC Balance10–90% (cleaning vs. penetration)
AC WaveformsSine, trapezoidal (soft square), rectangular (squarewave)
TIG Pulse Frequency0.2 Hz – 2 kHz
Pulse Duty / Balance1–99%
Base Current1–100% of peak current
Ignition ModesElectronic solid-state HF and TIG Lift-Arc
Trigger Logic2T, 4T, spot welding, interval
Gas Pre-flow / Post-flow0.1–5.0 s / 0.5–30.0 s
Up-slope / Down-slope0–20 s / 0–20 s (crater-fill)
Mains Voltage1 × 230 V (−40% to +15%)
Mains Frequency50 / 60 Hz
Recommended Fuse16 A slow-blow
Recommended Generator8.1 kVA
Dimensions (L × W × H)539 × 210 × 415 mm
Weight16.5 kg (power source only)
Ingress ProtectionIP23
CoolingGas-cooled standard; modular water-cooled via Cool 40 U31
Overvoltage SafetyAuto-protected against accidental 400 V 3-phase connection
ESAB Industrial MIG specifications
Current Range50–500 A (MIG/MAG & MMA)
Voltage Range15.5–39 V
Open Circuit Voltage (U₀)~70 V
Duty Cycle @ 40 °C500 A @ 60% · 387–390 A @ 100%
Process TypesCV short-circuit, globular, spray arc
Pulsed MIGNo (standard constant voltage only)
Inductance ControlStepless electronic inductance
Wire FeederExternal 4-roll geared feeder
Solid Wire (MS / SS)0.8–1.6 mm
Flux-Cored Wire1.0–1.6 mm
Wire Feed Speed1.5–20.0 m/min
Mains Input3-phase 400 / 415 V (±15%), 50 / 60 Hz
Power Factor / Efficiency0.93 / 85–87%
Ingress ProtectionIP21 / IP23S
Weight~56–62 kg (chassis + power electronics)

Mission & Values

To be the precision fabrication partner our customers trust — delivering accurate, consistent, and production-ready components that keep critical programs on schedule.

Precision First

Every cut, bend, and weld is held to clear dimensional targets so parts fit right the first time.

Reliable Delivery

Process control and transparent communication keep lead times predictable from quote to dispatch.

Partnership Mindset

We work alongside engineering and purchasing teams to solve fabrication challenges, not just fill orders.

Ready to discuss your next project?

Send us your CAD drawings or rough sketches for a quick, competitive quote.

Email
sales@kdstagore.com
Phones
+91 82100 98176
Factory Address
Alandi Fata, Medankarwadi, Chakan, 410501